Details

LaserLS FPC Film Dual-Headed laser cutting control system

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Application 

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System Overview

The SuperFar Intelligent LaserLS Dual-Headed Fully Automatic Roll-to-Roll/Sheet Cutting System integrates platform motion control and galvanometer scanning into a unified solution. A single control card achieves precise laser processing control for platform movement, galvanometer scanning, vision positioning, and automatic cutting, enabling high-precision positioning and cutting. It is currently widely used in industries such as PCB and FPCB cutting, including applications like FPC cover film roll-to-roll and sheet, FPC cover film roll-to-roll, FPC outline cutting, FPC flexible boards, cover films, PET films, PI films, PP films, adhesive films, copper foil, explosion-proof films, electromagnetic shielding films, and other auxiliary circuit board materials. The system also supports FPC outline cutting.

System Architecture

The LaserLS software, paired with the QLS-821/822 eight-axis platform galvanometer synchronization card, supports eight axes with dual/single galvanometer and dual/single laser control. Dual galvanometers enable synchronous or asynchronous processing and are compatible with stepper/servo/linear motors. Enhanced S-curve acceleration/deceleration algorithms and look-ahead control ensure faster and smoother machine speed transitions, delivering high precision, high efficiency, and large-format processing. It is primarily used for processing copper foil, aluminum foil, FPC flexible boards, and various film materials in roll-to-sheet and roll-to-roll cutting applications.


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Parameter

Software

LaserLS Software

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Advantage

Technical Module

Innovation Design Highlights

2D Flying Cutting

Integrated platform motion and galvanometer scanning enable 3/4-axis linkage for 2D dynamic processing, significantly improving machining efficiency.

Infinite working range

Combines platform and galvanometer coordination for seamless processing without splicing marks, offering unrestricted machining area.

Dual Galvo control

Supports synchronous or asynchronous visual automatic cutting control with dual galvanometers and platform coordination.

Control Features

Enhanced S-curve acceleration/deceleration algorithms with look-ahead control optimize machine stability and motion performance.

Visual Position

Utilizes visual positioning for accurate processing and automatic galvanometer calibration.

Secondary Development

Allows customization and provides SDK and tailored solutions for industry-specific needs.

Hardware


Platform galvo linkage controller QLS-821/822

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Category

Description

Control Features

- Achieves 8 axis synchronization between platform movement and galvanometer scanning

- Integrates motor axis motion and galvanometer control into a unified system, Simplifies equipment integration

- Reduces costs while enhancing performance.

Computational Performance

- Equipped with a high-performance digital processing unit (QLS-821/822 platforms)

- Ultra-short servo cycles for high-speed precision control.

Communication Capabilities

EtherNET 1000M Ethernet communication

- Independent operating system

EtherCAT Interface

- Simplified wiring, exceptional scalability, anti-interference performance

Data Storage

- Large-capacity memory architecture supporting high-speed data throughput applications

Core Features

- Supports 4axis and dual/single galvanometer and dual/single laser

- Dual galvanometer enables synchronous or asynchronous processing

- Compatible with stepper/servo/linear motors

- Enhanced S-curve acceleration/deceleration and look-ahead control for machine stability- Vector and bitmap processing

- XY2-10 protocol and 16-bit resolution control signals

- 5V TTL Gate/Trigger laser signal synchronization

- Fully independent intellectual property, perfect Galvo control solutions.

‌Application

FPC/PCB cutting, Mobile camera module cutting,Fingerprint recognition module cutting,Memory card & TF card cutting,ITO film etching,Large-format marking,FPC cover film roll-to-piece and roll-to-roll cutting

About Us

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Shenzhen SuperFar Intelligent Control Technology Co., Ltd

Step by step, the miles are gained; Floor by floor, the view's obtained.

SuperFar located in Shenzhen, has a core competitive technical team dedicated to the development and sales of high-end motion controllers, mirror systems, servo drives, robot control systems, and customized software systems. 

After years of dedicated research and development and customer use, continuous testing and improvement, the independently developed high-end motion controller and supporting control software have won full recognition and affirmation from customers with stable performance, fast speed, high precision, strong functionality, and convenient use, greatly enhancing the competitiveness of customer equipment in terms of performance price ratio. SuperFar has steadily moved towards becoming the first high-tech company in China to develop high-end multi-dimensional motion controllers. 

SuperFar's series of products are widely used in industrial control fields such as laser processing equipment (marking, cutting, welding, drilling, surface modification, 3D printing, etc.), electronic industry application equipment (processing, testing), production automation equipment, CNC machine tools, printing machinery, special machine tools, robots, packaging machinery, clothing processing machinery, etc. 

SuperFar continues to invest in research and development, and new series of products will be continuously introduced to the market to enhance customer competitiveness and work together with customers to create brilliance. 

Certificate

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Customer

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Exhibition

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After sale service

1. 7*24 hours online support

 2. Professional after sales team support and guide

 

3. Powerful R&D team capable of ODM/OEM service and secondary development requirements  

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FAQ

Q: Can the software support secondary development?
A: We provide SDK packages to facilitate customer secondary development.

Q: What is the product warranty period?
A: Boards come with a one-year warranty, including free repair services.

Q: Can you provide on-site installation and debugging?
A: Our dedicated after-sales team assists with on-site installation and debugging.

Q: What are the main applications of this cutting system?
A: The LaserLS is used for PCB and FPCB processes, including: FPC cover film roll-to-sheet and roll-to-roll processing, FPC outline cutting, FPC flexible boards, cover films, PET films, PI films, PP films, adhesive films, copper foil, explosion-proof films, electromagnetic films, and various other thin-film and circuit board auxiliary materials. The system also provides FPC outline cutting functionality.

 

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